Quality control of industrial parts using machine vision and artificial intelligence

**[Pressure sensor HaglerPX1-G-(0...10)bar-S11-C01-A6-13-C1-L0-62-N-65](https://www.automation24.ir/product-4103/%25D8%25B3 %25D9%2586%25D8%25B3%25D9%2588%25D 8%25B1-%25D9%2581%25D8%25B4%25D8%25A7%25D8%25B1-%25D9%2587%25D8%25A7 %25DA%25AF%25D9%2584%25D8%25B1px1g\\(0...10\\)bars11c01a613c1l062n65)**\r\n\r\n\r\n\r\n\r\nPressure sensor is one of the most widely used tools used in industrial automation. Pressure is the force on the surface which is defined in the SI device based on pascal (Pa). It is used in other industries.\r\n\r\n\r\nHagler\'s PX1 series pressure transmitters offer unparalleled performance in harsh industrial environments by utilizing silicon micro-fusion technology for unmatched strength and accuracy.\r\n\r\n With an accuracy of ≤±1%FS and resistance to overpressure, burst pressure, vibration, shock, dust, water and corrosion, the PX1 is recognized as a benchmark for reliable pressure measurement.\r\n\r\n Silicone micro-fusion technology also contributes to the anti-ram and burst resistance properties of the PX1 pressure transmitter. This ensures that the device maintains its durability and reliability even in harsh environments.\r\n \r\n \r\n \r\n \r\n \r\n \r\n**[Click here to view Hagler products.](https://www.automation24.ir/product/list/search/?manufacturer_id=74&pageItems=120)**\r\n\r\n \r\n\r\nBasically, pressure sensors are made in three different types, which are used depending on the type of application.\r\n\r\n These three types are:\r\n\r\n1. Analog pressure sensor \r\n2. Digital pressure sensor \r\n3. Hand pressure sensor (manometer)\r\n \r\n\r\nEach of the categories mentioned above is used in its own space, which we will discuss further.\r\n\r\n1. Digital pressure sensor: these sensors operate as zero and one and only inform the user of the absence or presence of pressure in the system. If there is pressure in the system, this sensor can open an open contact or Specify the package in its output.\r\n2. Analog pressure sensor: This type of pressure sensor is widely used in the industry. These sensors can sense millibar sensitivity and show it in their output. Analog pressure sensors have an output of 4-20 mA or 0-10 V.\r\n3. Hand pressure sensor: This pressure sensor determines the pressure in the system as the hand rotates.\r\n \r\n\r\n\r\n**[Click here to view Hagler\'s pressure sensor.](https://www.automation24.ir/product/list/1_6/?sort=date-desc&manufacturer_id=74)** \r\n\r\n## Features of PX1:\r\n1. Type: Gauge, Sealed Gauge\r\n2. Range: 0...10 times to 0...50 times\r\n3. Accuracy: ≤ %FS±1\r\n4. Output\r\n5. 4 … 20 mA\r\n6. 0.5 ... 2.5 V DC\r\n7. 0.5 ... 4.5 V DC\r\n8. I2C\r\n9. Excess pressure: ≤ 1.5×FS\r\n10. Explosion pressure: ≤ 5×FS: It should be noted that the maximum explosion pressure of this series is 100 bar. Therefore, in some pressure ranges, the burst pressure may be slightly less than 5xFS.\r\n11. IP65 standard: resistant to dust and water jets, ideal for most industrial applications.\r\n12. Upgrade to IP68: For harsh environments, the PX1 can be fully dust-proof and submersible to a depth of 1

**[Relay Kaken K705-2PL-220VAC](https://www.automation24.ir/product-3748/%25D8%25B1%25D9%2584%25D9%2587-%25DA%25A9%25D8%25A7%25DA%25A9%25D9%2586 -k7052pl220vac)**\r\n\r\n\r\n### What is a relay:\r\n\r\nIn a very simple way, it can be said that a relay is an electromechanical switch whose contacts change state when the coil is stimulated. Relays consist of two parts that are completely independent from each other. The first part, which is actually the relay coil, which can exist independently of the relay base or in a compact form, and the second part of the relay, which is the same as the relay base.\r\n\r\nToday, relays are widely used in the industry, relays are mostly used in control circuits, almost all devices used in the industry, either openly or covertly, use relays. is One of the advantages of the relay is that by using it, you can get a high power output with a very low power. In other words, it can be said that the relay is also considered as an amplifier because the input with low current and the output with high current can be received from it. Depending on the type of construction, relays have 2 bases for feeding the coil and one or more COM blades (common), one or more closed blades (NC) and one or more open blades (NO).\r\n\r\n One of the important applications of relays can be in using the PLC output path. Because the PLC outputs that exist as relays inside the CPU, it is possible that if they are directly connected to the consumer, they will be defective due to current draw. As a result, the output of the PLC is connected to the coil of an external relay and the consumer is stimulated by the blades of the external relay. The good thing about this is that if something happens to the consumer, the external relay is damaged, in which case the relay can be easily replaced, but if the PLC\'s internal relay is faulty, it cannot be repaired easily.\r\n\r\n## Parts of the relay:\r\n\r\n1. Spring\r\n2. Coil to magnetize the blades\r\n3. Contact blades\r\n4. Iron core\r\nNote) Relays used to be mostly made electromechanically, but today, with the advancement of technology, electronic relays, including SSR relays, etc., have also been made.\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n**[Click here to view Kaken products.](https://www.automation24.ir/product/list/search/?manufacturer_id=6&pageItems=120)**\r\n\r\n## Things to know when buying a relay:\r\n\r\n1. Relay coil excitation voltage and current\r\n2. Tolerable voltage of contacts\r\n3. The number of blades\r\n4. Appearance of the relay

**[Kaken TF-1C relay + base RXT-F1](https://www.automation24.ir/product-3749/%25D8%25B1%25D9%2584%25D9%2587-%25DA%25 A9%25D8%25A7%25DA%25A9%25D9%2586-tf1c--%25D9%25BE%25D8%25A7%25DB%258C%25D9%2587-rxtf1)**\r\n\r\n\r\n\r\n### What is a relay:\r\n\r\nIn a very simple way, it can be said that a relay is an electromechanical switch whose contacts change state when the coil is stimulated. Relays consist of two parts that are completely independent from each other. The first part, which is actually the relay coil, which can exist independently of the relay base or in a compact form, and the second part of the relay, which is the same as the relay base.\r\n\r\nToday, relays are widely used in the industry, relays are mostly used in control circuits, almost all devices used in the industry, either openly or covertly, use relays. is One of the advantages of the relay is that by using it, you can get a high power output with a very low power. In other words, it can be said that the relay is also considered as an amplifier because the input with low current and the output with high current can be received from it. Depending on the type of construction, relays have 2 bases for feeding the coil and one or more COM blades (common), one or more closed blades (NC) and one or more open blades (NO).\r\n\r\n One of the important applications of relays can be in using the PLC output path. Because the PLC outputs that exist as relays inside the CPU, it is possible that if they are directly connected to the consumer, they will be defective due to current draw. As a result, the output of the PLC is connected to the coil of an external relay and the consumer is stimulated by the blades of the external relay. The good thing about this is that if something happens to the consumer, the external relay is damaged, in which case the relay can be easily replaced, but if the PLC\'s internal relay is faulty, it cannot be repaired easily.\r\n\r\n## Parts of the relay:\r\n1. Spring\r\n2. Coil to magnetize the blades\r\n3. Contact blades\r\n4. Iron core\r\nNote) Relays used to be mostly made electromechanically, but today, with the advancement of technology, electronic relays, including SSR relays, etc., have also been made.\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n**[Click here to view Kaken products.](https://www.automation24.ir/product/list/search/?manufacturer_id=6&pageItems=120)**\r\n\r\n## Things to know when buying a relay:\r\n\r\n1. Relay coil excitation voltage and current\r\n2. Tolerable voltage of contacts\r\n3. The number of blades\r\n4. Appearance of the relay

**[Kaken relay K705-2PL-220VAC + socket KMY2S](https://www.automation24.ir/product-3740/%25D8%25B1%25D9%2584%25D9%2587-%25DA%25A9%25 D8%25A7%25DA%25A9%25D9%2586-k7052pl220vac--%25D8%25B3%25D9%2588%25DA%25A9%25D8%25AA-kmy2s)**\r\n\r\n### What is a relay:\r\n\r\nIn a very simple way, it can be said that a relay is an electromechanical switch whose contacts change state when the coil is stimulated. Relays consist of two parts that are completely independent from each other. The first part, which is actually the relay coil, which can exist independently of the relay base or in a compact form, and the second part of the relay, which is the same as the relay base.\r\n\r\nToday, relays are widely used in the industry, relays are mostly used in control circuits, almost all devices used in the industry, either openly or covertly, use relays. is One of the advantages of the relay is that by using it, you can get a high power output with a very low power. In other words, it can be said that the relay is also considered as an amplifier because the input with low current and the output with high current can be received from it. Depending on the type of construction, the relay has 2 bases for feeding the coil and one or more COM (common) blades, one or more closed blades (NC) and one or more open blades (NO).\r\n\r\n One of the important applications of relays can be in using the PLC output path. Because the PLC outputs that exist as relays inside the CPU, it is possible that if they are directly connected to the consumer, they will be defective due to current draw. As a result, the output of the PLC is connected to the coil of an external relay and the consumer is stimulated by the blades of the external relay. The good thing about this is that if something happens to the consumer, the external relay is damaged, in which case the relay can be easily replaced, but if the PLC\'s internal relay is faulty, it cannot be repaired easily.\r\n \r\n \r\n \r\n \r\n **[Click here to view Kaken products.](https://www.automation24.ir/product/list/search?keywords=&in_description=1&category_id=0&inc_subs=1&manufacturer_id=6&pfrom=&pto=)**\r\n\r\n## Parts of the relay:\r\n\r\n1. Spring\r\n2. Coil to magnetize the blades\r\n3. Contact blades\r\n4. Iron core\r\nNote) Relays used to be mostly made electromechanically, but today, with the advancement of technology, electronic relays, including SSR relays, etc., have also been made.\r\n\r\n## Things to know when buying a relay:\r\n\r\n1. Relay coil excitation voltage and current\r\n2. Tolerable voltage of contacts\r\n3. The number of blades\r\n4. Appearance of the relay

Quality control of industrial parts using machine vision and artificial intelligence\r\n\r\n\r\nIn existing systems, products are manually inspected to identify defects. However, the existing method is not efficient or accurate. Because of this, products are at risk of being rejected due to low quality. This can lead to increased production costs. In today\'s industrial environment, there is a lot of competition in the manufacturing industry, so maintaining a high quality inspection process is essential to deal with the competition. This can be achieved with the help of advanced technologies such as machine vision.\r\nIn this technology, the quality control system of industrial parts, non-contact inspection method is used. Compared to existing technology, this technology has improved efficiency and accuracy, while consuming less time. Thus, it allows industries to keep pace with the current competitive environment. Key aspects of industrial quality control include setting and complying with specific quality standards, inspecting and testing raw materials, components, and finished products and implementing corrective actions in case of deviations from these standards.\r\nHow the quality control system of industrial parts works:\r\nIndustrial camera: \r\nIndustrial cameras are used for measuring and controlling vertical parts.\r\nProfiler: \r\nA profiler is used to measure the thickness of the parts. Conventional machine vision systems are used to inspect the presence or absence of threads and have improved in determining pitch diameters and other indicators. However, they are still as reliable as the much slower contact measurement method, and therefore have limited use in applications that require higher speeds.\r\nIf the part does not meet specified tolerances and limits, the result can be joint failure, fluid leakage, misalignment, vibration, and a variety of other performance problems, some of which are subtle and difficult to detect.\r\nBina Sanat Vira Company, a leader in the field of artificial intelligence and industrial machine vision in the country, is ready to manufacture quality control devices for industrial parts using machine vision and artificial intelligence for industrial factories.

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