Diesel recycling production line

Diesel recycling production line

As the amount of waste rubber is produced more and more, the pollution of waste rubber also becomes heavier and heavier. Therefore, it is very important for the world to find a way to dispose of waste tires, so as to prevent or reduce the pollution caused by waste tires. There are the following methods:

1- Accumulation at the landfill.

2- By burning

3- Repairing and re-reading worn tires.

4- Rubber to waste recycled waste

If you have done research on waste rubber recycling, you should know that none of the above methods is a good solution, processing methods cause a lot of waste They become raw materials, they also cause severe pollution to the environment. Given the current situation, we recommend the pyrolysis diesel production process as a new and clean solution for recycling waste tires.

What is the diesel tire production process? \ r It is mainly composed of rubber (including natural rubber and synthetic rubber), carbon black and many other organic and inorganic additives (including emollients, stainless steel, sulfur, zinc oxide, etc.). Waste rubber pyrolysis is the process by which in a reactor, in a vacuum process with proper heating, the main chain of tires is broken down into monomers, biopolymers, and parts, then polymerized in many olefins, so that volatiles in the solids are eliminated. . Carbon. The main final products are fuel oil, pyrolysis gas, diesel from pyrolysis tire, carbon black wire and steel. The composition of each product as different methods of decomposition by heat, temperature, etc. is different. Fuels are made from plastic materials and waste tires. The company has developed this method and under an oxygen-free atmosphere has succeeded in decomposing organic materials in oil sludges, contaminated oil soils, various types of rubber and plastics, and by applying temperatures. Different, hydrocarbon materials are converted to gas and by refrigeration, different fuels can be extracted.

Advantages:

1-100% of hydrocarbon materials are recyclable.

2- No additional chemicals are used in the process used.

3- We do not have any contamination in soil, water or air during and after the process.

4- The result of production has a great economic value compared to the value of waste.

5- It is the cheapest technology for recycling hydrocarbon materials in the world.

6- Its raw materials are cheap and its preparation is very easy. .

7- Applicable process to all materials It is oil based.

8- The process, system and energy source is an alternative to oil and gas.

The process takes between 24 to 20 hours, depending on the amount and The quality of the raw materials is input. During the process and by applying different values ​​of vacuum and predetermined temperatures and in different phases, it produces different gases that the condensed gases can be stored and transferred in different tanks.

Technical details of the system:

The process is closed as a system. (batch)

The quantities of raw materials enter the reactor under controlled temperature and pressure. It is a gas.

Gases emitted pass through heat exchangers and fuel is extracted as a liquid.

Other non-evaporating materials such as carbon, metal, soil and مانده remain in the reactor and in The end of the process is drained.

The heat exchangers use water and the water is used in rotation in the system.

This system is able to work around the clock.

Example 1) The following results are obtained for one ton of rubber: about 45 to 50% by weight of fuel (fuel oil, light diesel, gasoline, etc.) about 30 to 35% of carbon black used in various industries, including power cable shells, tape Conveyors, packing belts, fire extinguishers, black nylon packages, glue, car spare parts, rubber industry and 10 about 10 to 15% steel wire, about 5 to 8% gas that can not be condensed and burned or reused as fuel in the machine.

Approximately more than 1.5 Billions of tires are produced each year around the world, all of which eventually turn into waste tires. Waste tires are excellent candidates for energy recovery as well as solid, liquid and gaseous by-products through pyrolysis: They are mainly made from petroleum rubber, have a high calorific value as well as a high volatile content and moderate sulfur content. Investigates the pyrolysis of the tire and in particular identifies the factors affecting the performance and composition of the product. The properties of the produced oil, gases and coal are summarized and future research studies are recommended. Black (25 to 35% by weight), filler (3% by weight), and accelerator are made. Rubber is composed of elastomeric polymers that are characterized by a lattice structure that can deform in the short term under the influence of external forces. hybrid. Carbon black is used to strengthen rubber and wear resistance. To make the tire softer and more efficient, fillers (a combination of aromatic organic matter, naphthenic and paraffinic) are added. Makes waste very difficult:

1- Tires ...